Ratio Analysis on Spinning Industry Ltd

profile of blossom stuff interwoven acme Spinning & entwi briskork mill ab aside trammel summit familiar app bel bound height stuff opinion mill around limit vertex train of thought Dyeing Limited Contact persons Zahur Ahmed PhD, Managing Director emailprotected com Shahriar Ahmed, Director Operations emailprotected com merchandising & Merchandizing For ripplewear Ershad Ullah Khan, GM emailprotected com MD. Mushahed Alam, Manager emailprotected com Belal Hossain, Manager emailprotected com , For lingerie and underwear Shahnaz Begum Zharna (Ms), AGM emailprotected om Nasima Begum (Ms), AGM emailprotected com flush Holdings Limited Head office Rupayan Golden Age (5th & 6th Floor) 99 Gulshan Avenue, capital of Bangladesh 1212, Bangladesh Teleph unitary 880-2-9883358 Fax +880-2-8810850 or 9861685 WWW. apexknitting. com apexlingerie. com apexframework stamp. com Factory Mouza Chandora, P. O. Shafipur, District Gazipur write of the stuff building complex of po intHoldings Introduction vertex textile Complex consists of iv one C% exporting oriented textile and Garment manufacturing enterprises under the precaution of crest Holdings Limited (AHL).Over the years the companies under AHL fork over built an enviable reputation of being a reliable vendor of consistent noble woodland, on time delivery and compliance with international labor laws & environmental standards. Companies under AHL have been supplying textiles to several large retail bondage in the European Union and north America for the last 20 years and enjoy prominent status with them. Our reputation is based on the simple philosophy that consistent high school quality, on-time delivery and competitive set be the essence of long term relationship in export business. The Textile complex is made up of 1.Apex Spinning & Knitting Mills Limited year of proof 1991 Vertical operation, Fabric to togs 2 . 2 2 . 3 one thousand million pcs/ calendar calendar month knit-garme nts 2. Apex Lingerie Limited year of establishment 1999 Vertical operation, Fabric to garments 1. 8 2. 0 million pcs/month bra 3. Apex Textile Printing Mills Limited year of establishment 2006 Vertical operation, Fabric to garments 1. 0 1. 2 million pcs/month knit-garments and 3. 4 to 3. 6 million pcs/month of underclothing (mens & ladies) 4. Apex Yarn Dyeing Limited year of establishment 2003 Cotton, polyester & nylon tell discolour as well as sewing and embroidery threadsThe AHL textile complex is located in a 17 acre in full owned compound, 35 km from Dhaka international airport on Dhaka-Tangail highway. The contrasting units argon housed in separate built spaces consisting of astir(predicate) 100,000 squ atomic number 18 meters. The complex is equip with prime power (15 MW), locomote (45 T/hr), Thermo boiler (75 million BTU), Hot water (from waste heat), Compressed air (2500 cum/hour), Process water treatment (8. 0 million liter/day), and outgoing treatment (8. 0 million liters/day). Along with the turnout facilities, the complex has a clinic attended by doctors and nurses, childc are facilities.Both these are for workers at free of cost. In accession, there is a large dining area and a subsidised canteen for the workers. 1. Apex Spinning & Knitting Mills Limited Apex Spinning & Knitting Mills Limited (ASKML) is a in full plumb setup to patch up high quality Knit-garments for Children, Ladies and Mens, use inhouse materials. ASKML is weaponed to produce a across-the-board start of solidity dyed fabrics and totally-over im shanghaied fabrics (reactive, disperse, dose and pigments) utilize a potpourri of plans provided by the emptor and/or from ASKMLs own design plane contribution.The fabric can be broadsheet knit or warp knit, 100% cotton, polyester, nylon or various blends, with or without elastane, recite dyed or solid dyed, all from in-house source. The 42 sewing lines are equipped to produce garments kickoff from the basic pageboy 2 of write of the Textile Complex of ApexHoldings childrens items to ladies / mens hooded period of play jackets based on designs and specifications and accessories as mandatory by the buyer. The descend intersection capacity of the ASKML is 2. 2 to 2. million pieces per month, as shown at a lower p build up, with sufficient flexibility to deliver 25-40% additional capacity of any matchless of the items. Infants Pcs / month Childrens Pcs / month 1,500,000 1,600,000 Ladies Pcs / month 200,000 250,000 400,000 450,000 2. Apex Lingerie Limited Apex Lingerie Limited (ALL) has been setup as a fully vertical operation for the bushel purpose of manufacturing high quality brassiere. ALL specializes in brassieres using largely in house fabrics, narrow fabrics ( malleables) and so forthApex Lingerie Limited produces a unspecific range of styles and designs using a variety of fabrics, lace and accessories based on customers requirement. The prove is fully equi pped to produce high quality molded and non-molded bra, with or without pad, with or without under-wire and bra with traditional seams. The total production capacity of the ALL for the different types of bra is 1. 8 to 2. 0 million pieces of bra per month. The production facility is sufficiently flexible to bear 15-20% additional capacity of any of the items.Sports Bra Pcs/month Girls Bra Pcs/month 500,000- 550,000 Ladies Bra standard Pcs/month 600,000- 650,000 Ladies Bra make Pcs/month 300,000- 350,000 400,000- 450,000 3. Apex Textile Printing Mills Limited Apex Textile Printing Mills Limited (ATPML) is a fully vertical setup to manufacture high quality Knit-garments and both ladies & mens underclothes using in-house fabrics. High quality knit-garments for infant and children are manufactured in one adorn. In the separate two floors mens and ladies underwear and others intimate apparels are made.Both the sewing floors use in-house fabrics and components manufactured within the Apex textile complex. The plant is equipped with facilities to produce garments starting from the infant sleep lick / body suits to ladies / mens hooded sport jackets, based on designs, fabrics and accessories as required by the buyer. The garments can be from basic to complicated bring down & sew, with placement prints, embroidery or both. scalawag 3 of Profile of the Textile Complex of ApexHoldings The production capacity of the knitwear section of ATPML is about 1. 0 to 1. million pieces per month of knit garments and that of the underwear floors are about 3. 4 to 3. 6 million pieces per month. The two tables below shows the capacities of the 3 floors in ATPML. The capacities of different types of knit-garment, with sufficient flexibility to allow 25-40% additional capacity of any one of the items. Infants Pcs / month Childrens Pcs / month 400,000 450,000 Ladies apparel Pcs / month 300,000 350,000 300,000 400,000 The table below shows the sewing capacities of underwear in ATPML. Childrens underwear Pcs / month 600,000 700,000Ladies underwear Pcs / month 1,200,000 1,250,000 Mans underwear Pcs / month 1,600,000 1,650,000 Facilities within Apex Textile complex Apex textile complex is the combination of these 3 vertical operations, from fabrics to garment factories along with Apex Yarn Dyeing Mills limited. Most of the fabrics and other materials for the garments are produced within the Textile complex. Items like lace, under-wires, ring-slide and some(prenominal) special components are imported. Hangers, poly-bags, printed individual boxes, woven labels etc are locally available. 1. Garment- reservation separately of the three garments factories ASKML (knitwear), ALL (Bra) & ATPML (underwear & knitwear) have separate and complete set-ups for garment manufacturing, starting from design- precedent-pattern to garment coat. 1. a. Sample, Pattern and design section The segment in all(prenominal) of the garment manufacturing units is equipped with C AD (Lectra and/or Garber) systems and betwixt 60 to 80 sewing machines to produce samples according to buyers specifications and /or Apexs own designs (see page XX). All samples are fitted on curb fitting-forms and on live models sooner sending to the buyers.From digitized patterns, all production markers are produced with optimum efficiency. knave 4 of Profile of the Textile Complex of ApexHoldings Sections of sample, pattern & design department 1. b. Cutting department The exquisite department for each of the sewing floors is equipped with fabric inspection, 8 to 12 cutting tables, straight knife, band knife and stripe fabric pilling or lace pilling setups. The capacities of each cutting departments are carefully matched with the respective sewing capacities, between 60,000 to 100,000 pieces each day. All cut pieces are checked and are hustling into bundles of 20 to 40 pieces.The bundle baskets are move to the sewing section. forward cutting 100% of the fabrics are inspect ed and laid for sufficient time on cutting tables for relaxation. Sections of the cutting floor paginate 5 of Profile of the Textile Complex of ApexHoldings 1. c. fasten department All the sewing floors are equipped with modern apparel machineries and attachments. The mechanical department is fully equipped with specialized attachment making within facilities. The lines are laid out in a manner to allow 100% inspection of the garments during production. stitchery floor 1. d.Finishing department Completed garments in size lots are cleaned of loose threads, dust etc in vacuum suction device, as required. Subsequently, the garments are transferred into an enclosed humidity controlled (air conditioned) room, where, for the Bra and underwear, the garments are inspected and for the knitwears, the garments are determinationed with s group iron on vacuum tables. afterwards putting all box accessories each piece is checked with chivy detector in the lead wadding for shipment. For al l rewrites, internal AQL is determined before buyers inspection. Page 6 of Profile of the Textile Complex of ApexHoldingsSections of the finishing floor Another section of the finishing floor 1. e. Molding & Laminating Apex Lingerie Limited mainly uses the molding & laminating facility. This section is equipped with foam molding, elastic fabric molding, rigid fabric molding, die-cutting (for both foam & fabric) and fabric-fabric, foam-fabric, fiber fill-fabric Laminating machinery. form bubbles molding capacitor 52,000 pairs/day and fabric molding capacity 70,000 pairs/day. suds & fabric molding section 1. f. Hook & eye tapelineline making Apex Lingerie Limited mainly uses the hook & eye tape making facility.This section is equipped with fully computerized machinery to Page 7 of Profile of the Textile Complex of ApexHoldings produce both hook tape and eye tapes of up to 4 rows. The Hook & eye capacity is about 80,000 pieces/day. Hook & eye making setup 2. Fabrics A large varie ty of wide fabrics (circular knit & warp knit), using a wide range of fibers, 100% cotton, polyester, nylon, various blends, micro-fibers with or without spandex and yarn dyed or solid dyed fabrics are produced exclusively for the garments units within the textile complex. 2. a. Wide Fabrics round knit fabrics There are a total of 145 circular knitting machines, most of the machines are equipped with Spandex attachments and have extra-gauge cylinders. Circular knit fabrics can be solid dyed or yarn dyed, with or without Spandex Total capacity 3 5,000 Kg / day Single jersey / Pique faculty/day16,500 Kg Interlock / drop needle dexterity/day 6,000 Kg Rib / drop needle jest at electrical capacity/day 6,000 Kg Engineering stripe (up to 6 colors) message/ day 1,500 Kg 3 thread fleece skill/day 5,000 Kg Sections of circular knitting departmentPage 8 of Profile of the Textile Complex of ApexHoldings Warp knit fabrics comforting dyed or yarn dyed, with or without Spandex Trico t Double tricot, Charmeuse, mesh, honeycomb, velour, diamond tulle etc (from rigid to 30 % elastane) Capacity 150,000 meters / month Raschel powernet, satinette, slee knit, one way stretch fabric etc (from 5% to 35 % elastane) Capacity 70,000 meters / month Simplex Various types of Simplex fabrics (up to 35% elastane) Capacity 24,000 meters to 30,000 meters / month Elastane warping, rigid yarn warping and warp knitting sections directly knit fabrics unharmed dyed or yarn dyed Collars / cuffs (SHIMA SEIKI) Capacity 6,000 sets / day Fabrics for styling monotonous knitting section 2. b. Dyeing & finishing facilities for wide fabrics Dyeing machines are suitable for cotton, spandex cotton, polyamide, polyester, viscose, and various blends Capacity 55,000 Kg / day Page 9 of Profile of the Textile Complex of ApexHoldings 14 sample dyeing machines which can produce 40 different sample fabrics in all(prenominal) day. This department is equipped with both open width & tubelike fi nishing machinery. Fabric finishing section is equipped with stenter / open-width dryer, tubular-dryer / Tumble dryer / open-width compactor / tubular compactor etc suitable for enzyme finish, silicone finish or any specialized finish (e. g. , Teflon coating, antimicrobial coating etc) Capacity 50,000 Kg / day. In addition to all the options for the chemical finishing, the department has sued- / peach-finishing machines for mechanical finishes. Capacity 5,000 Kg/day. For dress fabrics, the finishing section is equipped with raising machines, brushing machine and searing machine. Capacity 10,000 Kg/day.Part of the dyeing department showing a section of the sample dyeing Sections of the dye-finishing Page 10 of Profile of the Textile Complex of ApexHoldings 2. c. Printed Fabrics The imprint section can produce about 50,000 meters/day of printed fabrics, with any reactive, disperse, acid or pigment dyes. The All Over Printing (AOP) section is equipped with One 12 colors Rotary s creen printing setup for knit fabrics with a capacity of about 25,000 meters/day. AND One 12 colors Flat-Bed printing setup for knit fabrics with a capacity of about 22,000 meters/day.Loop steamer / polymerizer / after print washing Digital engraving Computerized design facility Fully equipped sample & strike off preparation Color kitchen Screen preparation, sample printing Screen preparation, sample printing and 12 color rotary screen printing Page 11 of Profile of the Textile Complex of ApexHoldings 12 color Flat -bed printing Machine 2. d. Narrow fabrics The narrow fabrics section is equipped with all the necessary machinery to produce a wide range of elastic and non-elastic fabrics. preventative covering (double covering) Capacity 1200 Kg /day Spandex covering (single covering) Capacity 540 Kg / day Needle looms (without jacquard) Capacity 3 50,000 meters / day Needle looms (Jacquard) Capacity 50,000 meters/day Crochet Capacity 60,000 meters / day Narrow fabrics d yeing Capacity 350,000 meters / day Label printing Capacity 200,000 labels / day Narrow fabric weaving, knitting & dyeing Page 12 of Profile of the Textile Complex of ApexHoldings 3. Yarn dyeing Dyed yarn cotton, polyester & nylon Capacity 13,000 to 15,000 Kg/day Sewing and embroidery threads Spun polyester, filament polyester / nylon / viscose Capacity 45,000 cones / day . Embroidery Yarn dyeing, winding & spooling Capacity 15,000 pieces/ day Solid Embroidery 9 color machines Applique Embroidery on print Sequence / cording / boring Embroidery section 5. puzzlement printing Capacity 60,000 to 100,000 pieces / day in up to 6 colors Pigment / authorize print Puff / Rubber print Page 13 of Profile of the Textile Complex of ApexHoldings Glitter / Flock print nether region attachment Foil printing / metallic shine High absorption printing Photo print Sections of Placement printing department 6. pad of paper printing & label printingIn keeping with the need of the marke t, Apex has setup the facilities to print labels on label tapes as well as printing labels (particularly care labels on bra and underwear) on the body of the garments, using both pad printing machines or using transfer print labels. 7. Washing plant Capacity 25,000 pcs garment / day The washing plant is equipped to wash knit garments with various additives, enzymes during wash and also during the drying cycle. Page 14 of Profile of the Textile Complex of ApexHoldings Section of the garment washing plant 8. Packaging & StoreAll garments are fully inspected & packaged before inspection by buyer or buyers agent. A large area is allocated for the proper storage of the boxes before shipment. Packaging area and storage 9. Quality control & Textile testing In addition to the modern machinery & equipments, Apex has constantly worked with a wide range of technical experts from Japan, Philippines, Hong Kong and Sri Lanka to improve the working and quality control procedure. Sewing technician s work constantly with the operators and supervisor to upgrade the quality standards and optimize efficiency. QA department personnel conducts inspection of fabric, cutting, molding, bundle preparation and 100% garment quality inspection and recording at all stages of production. Fabric weight (density), yarn count & composition ghostlike color matching Color immobility to wash, Rub, light etc Shrinkage and other dimensional stability Extension and Modulus etc Page 15 of Profile of the Textile Complex of ApexHoldings Section of laboratory, Spectral equipment and OEKO-TEX certificate In addition, regular testing of yarn, fabrics etc are conducted at our wellequipped lab, legitimate by H&M. 0. Product Development and Fashion Design subdivision For the last several years, Apexs product givement team has been working with various buyers to develop new fabrics, prints, narrow fabrics, embellishments etc to create new fashion garments for the export market. Based on this experie nce, in 2010 Apex setup a new independent department for this purpose, staffed by Textile engineers, fashion designers and a complete sample sewing section. The textile engineers in mating with the R&D and fabrics departments develop new fabrics, elastics, prints and other embellishments.Fashion designers use these to develop fashion products for the various export market. This has proven to be very recyclable to the buyers from USA and Europe and many of them are routinely using this facility. 11. submission with multinational Labour & Environmental Standards Our operations are conducted with awareness for environmental safeguard and we deem it a s our obligation to prevent contamination by complying with relevant environmental legislations. Apex is one of the countrys very first textiles knit composite industries to have its own outflowing Treatment Plant (ETP) with a daily capacity of 8 million liters/day.Apex Textile complex fully treats all factory effluent before releasi ng into the environment. All the factories within the complex are fully obedient with and or certified by WRAP certified OEKO-TEX Standard 100 OE (Organic Exchange Certificate) GSV / CTPAT approved Fare Trade ISO 9000 2001 SEDEX Code of Conduct required by major retail stores of the world, e. g. , H&M, Maidenform, Hanes Brands Inc, Vanity Fair, JC Penney, Target, Lindex, Sear-Kmart, Fruit of the loom, Walmart, The Children Place etcWe follow ethical employment practices and adhere to applicable state, National and International laws on labor employment. We provide a clean, safe and healthy environment, look at fair labor practices, reward them with wages without any discrimination and we do not interfere in their freedom of association and personal Page 16 of Profile of the Textile Complex of ApexHoldings freedom. In addition, we have the Child care center accommodate with 90 children providing food, nursing etc. 12. Buyers of Apex Textile Complex Our buyers of Knitwear a re H&M, Zara, The Morrison, Oshkosh/Caters, Sainsbury, V a n i t y F a i r .Children Place, Ostin, Buyers of Bra are Maidenform, H&M, George UK, Vanity Fair, Matalan, Hunkemoller, Charlott, Sears, Next, JC Penney, Kohls, Target, Lindex, Kappahl . Buyers of Underwear are H&M, George UK, Lindex, Kappahl, DB Apparels, Hema, Next, Pi erre Cardin , 2xist. 13. Delivery time and other Commercial issues Typically an order can be made name for shipment in 30-90 days depending on approvals of the buyer. Prior to the confirmation of an order, order details and buyers desired delivery dates are sent to the PPIC (Production Planning and Inventory Control) department.Upon receiving the export Letter of Credit or Contract, Apexs merchandizing and commercial department issues purchase orders for the required raw materials. After supplier confirmation of shipment date(s), PPIC department confirms production plans. The production guidance team, PPIC department, and QAD coordinate the production a nd the commercial department oversees the export and documentation. 14. How to execute a new order To start business with any of the factories of Apex Textile Complex, you or your representative can visit our factory to see our production facilities, products and compliance issues, or have the factory audited.In addition, you can send us any of the following along with the sizes & colors you want and target date(s) for the shipment(s). A sample of the item(s) you want. OR A sketch of the item(s) you want with complete bar chart. OR You can ask us to send you samples from our own collections Our merchandizing department will give you our costing(s) and send counter sample(s) as soon as possible with and options of shipment dates. Page 17 of